2025-10-11
As the global electric vehicle (EV) market continues to grow at an unprecedented rate, one key component ensures efficient, safe, and standardized charging across millions of vehicles—the GBT AC Charging Cable. The term “GBT” refers to the Chinese national standard GB/T 20234, which defines the electrical, mechanical, communication, and safety requirements for electric vehicle charging interfaces. This standard has become the foundation of China’s EV charging infrastructure and is increasingly influencing global EV ecosystems through cross-border trade and standard adoption.
The GBT AC Charging Cable is designed for alternating current (AC) charging, which is typically used for home and public slow-charging applications. Unlike DC fast chargers that deliver direct current directly to the vehicle battery, AC chargers provide energy more gradually, ensuring stable battery performance and longer battery life.
The GBT standard ensures that every electric vehicle and charging station using this interface can communicate and operate safely. This eliminates compatibility issues, promotes safety, and creates a more reliable EV charging network. It also represents China’s contribution to the global electric mobility transition—setting a benchmark for technical precision, durability, and user convenience.
A typical GBT AC cable consists of:
Connector Plug: Complies with GB/T 20234.2 specifications, featuring secure locking and ergonomic handling.
Cable Body: Multi-layered construction with insulation, shielding, and flame-retardant materials to ensure safety under high current loads.
Vehicle End Connector: Designed to interface with the vehicle inlet for secure connection and stable charging performance.
Protective Sleeve: Prevents wear, moisture, and UV damage, extending service life.
The GBT AC Charging Cable isn’t just a wire—it’s an engineered product built to perform reliably under demanding electrical and environmental conditions.
When compared to international standards such as Type 1 (SAE J1772) and Type 2 (IEC 62196-2), the GBT AC Charging Cable offers unique features that cater to both local and global EV users.
| Parameter | Specification |
|---|---|
| Standard | GB/T 20234.2 |
| Rated Voltage | 250V / 440V AC |
| Rated Current | 16A / 32A / 63A |
| Contact Resistance | ≤ 0.5 mΩ |
| Insulation Resistance | ≥ 1000 MΩ (DC 500V) |
| Operating Temperature | -30°C to +50°C |
| Protection Level | IP55 (when mated) |
| Cable Length | 5m (customizable) |
| Shell Material | Flame-retardant thermoplastic (UL94-V0) |
| Safety Features | Overcurrent, overheating, and leakage protection |
Universal Compatibility: Works seamlessly with all GBT-compliant charging stations and EVs.
High Conductivity: Uses pure copper conductors for low resistance and efficient current transfer.
Robust Safety Design: Equipped with waterproof seals, heat-resistant materials, and precise contact alignment.
User-Friendly Design: Lightweight, flexible cable sheath and easy-grip connector for daily use.
Smart Communication: Supports signal transmission between vehicle and charger for safe power delivery.
In many ways, the GBT AC Charging Cable reflects the evolution of EV technology—combining engineering reliability with user-centered innovation. It plays an essential role in building a consistent EV charging ecosystem where vehicles, power grids, and consumers operate in harmony.
Choosing the right GBT AC Charging Cable isn’t just about plugging in your car—it’s about ensuring safety, efficiency, and long-term performance. With various current ratings, connector types, and cable materials available, selecting the right one depends on both your vehicle’s specifications and your charging environment.
Rated Current and Voltage
Determine whether your vehicle’s onboard charger supports 16A, 32A, or 63A current levels.
A higher-rated cable supports faster charging without overheating.
Cable Length and Flexibility
For home charging, a 5-meter cable is generally sufficient.
Longer cables may be needed for parking lots or public charging environments.
Environmental Resistance
Look for IP55-rated cables to withstand rain, dust, and outdoor exposure.
Flame-retardant and UV-resistant materials extend service life.
Thermal and Electrical Safety
Overcurrent protection ensures the cable disconnects automatically in case of a fault.
Insulated wires and secure terminals prevent electrical leakage.
Compatibility
Confirm the cable matches your EV’s charging port standard (GB/T 20234.2).
Use manufacturer-certified cables to guarantee safety compliance.
Certifications and Testing
Check for CE, RoHS, and CCC certifications to ensure quality and environmental safety.
Residential Charging: Ideal for overnight charging with stable AC current.
Public Stations: Suitable for shared EV infrastructure in cities and commercial zones.
Fleet Operations: Efficient for electric taxis, delivery vehicles, and service fleets needing consistent charging schedules.
Q1: What is the lifespan of a GBT AC Charging Cable?
A: The average lifespan is between 5 to 10 years, depending on usage frequency, handling, and storage conditions. Regular inspection for wear or damage is recommended to ensure safety and optimal performance.
Q2: What should I do if the GBT AC Charging Cable gets wet or exposed to rain?
A: GBT AC cables are designed with IP55-rated protection, meaning they can handle light rain or splashes. However, it’s best to avoid submerging the cable or using it in heavy downpours. After exposure to moisture, wipe the connectors clean and dry before reconnecting.
The GBT AC Charging Cable is more than a hardware component—it’s an enabler of clean energy transition and sustainable mobility. As governments and manufacturers push for widespread EV adoption, a robust, standardized charging system becomes critical.
China’s GB/T standard has set a powerful precedent in EV charging. Many emerging markets in Asia, the Middle East, and parts of Europe are now integrating GBT-compatible systems to ensure interoperability and affordability. As electric vehicle exports from China rise, GBT AC Charging Cables will continue to shape the charging landscape globally.
Smart Grid Integration: Future GBT cables will communicate bidirectionally with the power grid, enabling load balancing and demand response.
Durable Materials: Research into lighter, more flexible cable sheaths is improving user experience.
Enhanced Safety Electronics: Built-in sensors may soon detect abnormal heat or voltage fluctuations in real time.
Modular Design: Detachable connectors and replaceable components will extend service life and reduce maintenance costs.
The transition to electric mobility is not just about vehicles—it’s about building infrastructure that supports cleaner cities and reduced carbon emissions. GBT AC Charging Cables, with their efficient design and widespread adoption, contribute to lowering energy waste, optimizing grid performance, and making EV charging accessible to everyone.
At VanTon, we specialize in manufacturing high-quality GBT AC Charging Cables that meet the most demanding global standards. Each product is engineered for maximum safety, durability, and compatibility, ensuring seamless performance in both residential and commercial environments. VanTon’s cables are crafted with precision, featuring advanced insulation, superior conductivity, and reliable connector mechanisms to guarantee consistent charging every time.
With a commitment to innovation and sustainability, VanTon continues to support the electrification of transportation worldwide. Whether you’re a vehicle manufacturer, charging station operator, or private EV owner, we provide tailored solutions that enhance safety, performance, and reliability.
For detailed specifications, bulk orders, or customized cable solutions, contact us to discover how VanTon can help you build a smarter, greener charging network for the future.